Aluminum safe to heat to forge4/10/2023 ![]() In this paper, the concept studied is hot forged from a bimetal billet, which is a steel tube press fit with a solid aluminum core and welded shut with steel end caps. After forming, the lightweight material may either remain in the component and contribute to the load carrying capacity, or be emptied out to achieve the ultimate weight reduction. The steel shell is envisioned to carry most of the load in a target application while the lightweight core serves as a space holder during the forming process. ![]() Some targeted products are gears, valves, and flanges. Recently, a concept to produce lightweight products by hot forging a steel shell that had a lightweight core was presented that could lead to component weight savings up to 50%.
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